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For inspecting the thread, sides, sealing surface and base of the bottle.
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Bottle Inspection System

High performance online system for checking visual defects in HDPE/PP Bottles. Multiple cameras provide all round inspection of neck/thread,inside, outer sidewall,top sealing surface and outer base of the Hdpe/PP bottle.

Inspection Images

BIS XL inspects for Sealing surface and Outer base of the HDPE/PP bottle

Inner Sidewall and Inner Base

  • Dark spots.
  • Material insert/Extra material.
  • Contamination.

Neck/Thread area

  • Thread damage.
  • Ratchet Damage.
  • Black spots, Material inclusions, Burn spots.
  • Holes and thin walls.
  • Incomplete blowing /Bottle shape variation.

Outer Sidewall

  • Black Spots, Material inclusions, Burn Spots.
  • Color smears and color shade variations.
  • Holes.
  • Thin walls.
  • Incomplete blowing/ Bottle shape variation

Sealing Surface

  • Flashes, Extra material.
  • Under/Short moulding, Nicks, Dents.
  • Ovality and Diameter variation’s.
  • Seal surface integrity.
  • Choked Neck/ Blockage.

Outer Base

  • Black Spots, Material inclusions, Burn Spots.
  • Holes.
  • Thin walls.

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Technical Specificaions

Model Optomech – bottle inspection system Xl
SPEED Up to max 11,000 bottles per hour
Width: 110 MM MAX
Depth/Dia: 95 mm Max
Min gap between bottles :  25mm
ACCURACY 0.1 mm For bottle height of 50 mm.
DEFECTS DETECTED Sealing surface: Flashes; Short molding; Diameter, Ovality variation.
Bottle base: Holes, opaque spots.
Bottle outer surface: Dark spots, holes, thin wall.
Bottle Inside: Dark spots         Thread Area: Thread Damage.
MACHINE SIZE Length: 2750mm
Weight: 150 Kg
CONVEYOR Main Conveyor : Belt width :100MM length: :4660MM
Clamp Conveyor: Belt width 60mm length:1380mm
Conveyor Height(ADJUSTABLE) : 1170
Belt Speed:: Upto 30 M/MIN
UTILITIES Electric: Voltage and Current: Ac 415 v 3 phase, 5A.
Compressed Air: 6-10 Bar, oil free clean air, Push in connection 6mm.
OPERATING CONDITIONS Temperature : +10 °C to +40°C
Humidity : 40% -90% RH, non-condensing.
Maximum operating altitude: 1900 m