Optomech designs and builds machine vision inspection systems for bottles, caps, labels, induction seals, and specialised packaging — 100% automated, non-contact, at full line speed. Engineered in Hyderabad, India since 1981.
Inspection Systems
Choose the inspection system that fits your packaging component, or combine systems for complete end-to-end quality assurance.
View full products hub →BIS — Bottle Inspection
End-to-end automated inspection of plastic and glass bottles — surface, thread/finish, shoulder, base, and neck — at 200–400+ containers per minute.
Explore Bottle Inspection →CIS — Cap & Closure Inspection
100% cap quality at production speed — wad/liner, top and bottom surfaces, sidewall, tamper band, and critical dimensions with clear pass/fail logic every cycle.
Explore Cap Inspection →LIS — Label Inspection
Right label, right place, right print — across every SKU and artwork change. Handles wrap-around, sleeve, pressure-sensitive, and in-mould labels.
Explore Label Inspection →ISIVS — Induction Seal Verification
Advanced infrared thermal imaging verifies every induction seal — 100% non-destructive, inline, detecting failures invisible to the naked eye without opening the cap.
Explore Induction Seal Verification →PBIS · CANIS · FOSIS — Specialised
When standard machines don't fit — purpose-built inspection for polybags, metal & plastic canisters, pharmaceutical flip-off vials, and fully bespoke packaging formats.
Explore Specialised Systems →Most machine vision systems give you a choice: miss real defects, or deal with excessive false rejects that slow your line. Optomech's hybrid approach — deterministic rules for known defect types, deep learning anomaly detection for unknown ones — is engineered to solve both problems simultaneously.
Every Optomech system is designed, built, and commissioned by the same in-house team in Hyderabad. No third-party integrators. No import delays. No compromises on tuning.
Rule-based detection for known defect types combined with deep learning anomaly models for novel defects. Trained on real production images — not lab samples.
Documented signal maps for triggers, ejection, interlocks and line stop. Compatible with Beckhoff, Siemens, and all major platforms. No line redesign required.
All camera, lighting, and algorithm parameters stored per SKU. Switch products in minutes with recipe recall — no re-teaching, no downtime.
Every inspected unit logged with defect image, timestamp, and operator trail. Exportable reports for quality audits, customer complaints, and regulatory review.
Optical design, mechanical fabrication, software, and commissioning — all done by Optomech's own team in Hyderabad. Local support. Faster deployment.
21 CFR Part 11 and EU Annex 11 compliant software with audit trails, electronic signatures, and 3-level access control for regulated manufacturing environments.
Optomech Technology
Every Optomech vision inspection system is built on the same core technology stack — deployed differently for each packaging component and application.
Machine Vision
Multi-camera architectures with precision strobe-synchronised lighting, engineered for each container geometry. Every camera position, lens, and illumination wavelength is selected for the specific inspection task.
Artificial Intelligence & Deep Learning
A practical hybrid AI approach: deterministic rule-based algorithms handle known, repeatable defect types with high speed and zero variance. Deep learning anomaly models detect novel and evolving defects that rules miss.
Infrared Thermal Imaging
High-sensitivity cooled infrared cameras capture the thermal signature of every induction seal immediately after the sealing station. Defects invisible to visible-light cameras — under-sealing, missing liner, partial bonding — are reliably detected.
Founded in 1981, Optomech Engineers has over 45 years of experience designing and manufacturing automated machine vision inspection systems entirely in-house in Hyderabad. Learn more about our heritage and in-house engineering philosophy.
IIT Pedigree, Hyderabad Precision. Founded by IIT Kharagpur alumni. Led today by IIT Roorkee-trained electronics engineering. Over 45 years of precision optical and vision engineering knowledge embedded in every system we build.
Industries Served
Optomech vision inspection systems are deployed wherever 100% product quality is non-negotiable — from pharmaceutical injectables to FMCG beverage lines.
Tablet bottles, injectables, vials, sachet lines. GMP-compliant inspection with 21 CFR Part 11 and EU Annex 11 compliance.
High-speed PET and glass bottle inspection, closure and label verification for still water, carbonated drinks, and juices.
Complete packaging line inspection for sauces, oils, condiments, and packaged foods — bottle, cap, label, and seal verification.
Supplement bottles, powders, capsules. Induction seal integrity is critical — ISIVS provides 100% verification at full line speed.
Pesticide and herbicide bottles, cap verification, and label inspection — critical for regulatory compliance and product safety.
Shampoo, lotion, and cosmetic packaging — surface inspection, label accuracy, and closure integrity on high-mix lines.
Optomech vision systems run on production lines at some of the world's most recognised brands. Written customer approval required before logo display — logos to be added on launch.
Case Studies
Results from deployed Optomech vision systems across industries.
Bottle Inspection · FMCG
A leading FMCG manufacturer needed to eliminate cross-contamination and label mix-ups across 40+ SKUs running on shared lines. The BIS XL was deployed with recipe-based changeovers and artwork verification.
Cap Inspection · Pharmaceuticals
A pharmaceutical closure manufacturer required zero tolerance for defective wads and tamper band failures. CIS Online with Liner was configured for their specific cap geometry with hybrid AI detection.
Induction Seal Verification · Nutraceuticals
A nutraceutical company faced recurring field complaints about compromised seals that appeared intact visually. ISIVS was deployed post-sealing station for 100% non-destructive thermal verification.
Service & Support
Full lifecycle support from installation and commissioning through operator training, IQ/OQ/PQ validation for pharma, annual maintenance contracts (AMC) with remote diagnostics, and ongoing software updates — all provided by the same engineering team that built your system.
Answers to the questions most commonly asked by quality managers, line engineers, and procurement teams at their first contact with Optomech.
Ask Us Directly →Optomech Engineers Pvt. Ltd. designs and manufactures automated machine vision inspection systems for packaging production lines. Their systems perform 100% automated, non-contact quality inspection of bottles, caps/closures, labels, induction seals, polybags, canisters, and pharmaceutical vials — at full production line speed, without sampling or manual checking.
Optomech inspection systems cover: plastic and glass bottles (BIS), plastic and metal caps/closures (CIS), labels including wrap-around, sleeve, and pressure-sensitive types (LIS), induction-sealed containers of all formats (ISIVS), polybags and sachets (PBIS), metal and plastic canisters (CANIS), and pharmaceutical vials with flip-off seals (FOSIS). Bespoke systems are also designed for non-standard packaging.
Optomech systems are deployed across pharmaceuticals, FMCG and food, beverages, nutraceuticals, agrochemicals, and personal care. Any industry with high-speed packaging lines requiring 100% inline quality assurance can benefit from Optomech systems.
Yes. Optomech uses a practical hybrid AI approach: deterministic rule-based algorithms for known, repeatable defect types, combined with deep learning anomaly detection for novel or evolving defects. This combination reduces false rejects while maintaining zero-miss performance — critical for production economics.
Yes. All Optomech systems provide deterministic PLC integration — including Beckhoff, Siemens, and other major platforms — with documented signal maps for triggers, rejection markers, interlocks, and line stop signals. SCADA and MES integration is available via OPC-UA or standard industrial protocols. No line redesign is required.
Contact our vision sales team with: your container or packaging format, line speed (containers per minute), the defects you need to detect, and — if possible — sample images or a short video of the packaging. Our team will respond with the recommended system, camera count, lighting approach, and a project timeline. Contact: Niharika at +91-6304432763 or sales@optomech.in.
Optomech provides full lifecycle support: installation and commissioning, IQ/OQ/PQ validation for pharma, operator and technician training, Annual Maintenance Contracts (AMC) with defined response SLAs, remote access diagnostics, AI model updates, and software upgrades. All support is provided by the same Hyderabad-based engineering team that built the system.
Share your container format, line speed, and quality challenge. Optomech's vision engineering team will propose the right system, the right cameras, and the right AI for your line — in days, not weeks.