Product Selection Guide
Five dedicated systems — each engineered for a specific packaging component and defect profile. Select by what you need to inspect: bottles, caps, labels, induction seals, or specialised formats.
Not sure which system you need? Each is designed for a specific component — select by packaging type, or talk to a vision engineer to map your full line.
Product Categories
Each system below is purpose-built for a specific packaging component. Click through to see full specifications, defect coverage tables, model variants, and application examples.
01 — BIS
BIS · BIS Standard · BIS XL · BIS EDB
End-to-end automated inspection of plastic and glass bottles — surface, thread/finish, shoulder, base, and neck — at 200–400+ CPM on your existing conveyor.
02 — CIS
CIS Online · CIS Online with Liner · CIS XL · CIS Custom Cap
Complete cap quality at production speed — wad/liner, top and bottom surfaces, sidewall, tamper band, and critical dimensions with clear pass/fail logic every cycle.
03 — LIS
LIS · LIS 2S · IML Label Inspector
Right label, right place, right print — across every SKU and artwork change. Handles wrap-around, sleeve, pressure-sensitive, and in-mould labels.
04 — ISIVS
ISIVS · ISIVS Lite · ISIVS + CIS
Advanced infrared thermal imaging for 100% non-destructive inline verification of induction-sealed containers — detects seal failures invisible to the naked eye, without opening the cap.
05 — Specialised
PBIS · CANIS · FOSIS · Custom & Bespoke
When standard machines don't fit the application — purpose-built inspection for polybags, canisters, pharmaceutical flip-off vial seals, and fully bespoke packaging formats.
06 — FOSIS
FOSIS · Pharmaceutical Vial Seals
100% automated inspection of pharmaceutical flip-off seals at up to 600 caps per minute. Detects 18+ defect types across the outer aluminium shell, inner surface, and PP button. 21 CFR Part 11 compliant.
07 — CANIS
CANIS · Silica Desiccant Canisters
High-speed 100% inspection of silica desiccant canisters at 14,000 per hour. Detects mesh breakage — the most critical defect preventing silica bead contamination of oral solid dosage drugs.
08 — PBIS
PBIS · Pharmaceutical Bulk Drug Packaging
AI-powered 100% vision inspection of pharmaceutical polybags at 3,000 bags/hour using 9 high-resolution cameras. Detects holes, seal spread, particles, and cuts before filling. 21 CFR Part 11 compliant.
What Every System Includes
Whichever system you select, these capabilities are standard — so your operators, IT team, and quality managers work with the same architecture across your full inspection programme.
Configurable camera count and positions — top, bottom, side, oblique — tuned to your container geometry. No standard compromises.
Strobe-synchronised, wavelength-selectable illumination for reliable detection on transparent, glossy, reflective, and multi-coloured surfaces.
Rule-based detection for known defect types combined with deep learning anomaly models for novel or evolving defects — without manual re-training cycles.
Hardwired PLC I/O with documented signal maps for triggers, markers, and ejectors. SCADA and MES data feeds via OPC-UA or standard industrial protocols.
Named recipes store all camera, lighting, and algorithm parameters per SKU. Instant switchover, full version history, and role-based recipe control.
21 CFR Part 11 & EU Annex 11 compliant. Audit trails, electronic signatures, 3-level access control, and user management for regulated environments.
Pneumatic ejection with rejection verification sensor confirms every defective unit is removed. No manual sorting required after inspection.
Live OEE, defect rate, and trend charts for shift supervisors. Configurable reports exportable to PDF, Excel, or connected MES systems.
Full lifecycle support from Optomech's engineering team in Hyderabad — commissioning, validation, training, AMC, and remote diagnostics.
Industries & Applications
See how each inspection system maps to your sector — with application notes, compliance requirements, and deployment examples.
Frequently Asked Questions
Common questions from quality managers, line engineers, and procurement teams at the point of evaluating and selecting the right inspection system.
How do I choose between BIS, CIS, LIS, and ISIVS?
Each system inspects a different packaging component. BIS is for bottles, CIS is for caps and closures, LIS is for labels, and ISIVS is for induction-sealed container integrity. Most production lines deploy two or more systems together for complete end-to-end inspection. If you need to inspect a non-standard format (polybags, canisters, vials), the Specialised range covers those applications.
Can I run multiple inspection systems on the same line?
Yes — and most customers do. All five Optomech systems share a common platform architecture, so they can operate on the same conveyor with a unified data feed to your PLC and SCADA. A common recipe management interface means all systems are switched together on a single product changeover.
Can the systems integrate with my existing production line PLC?
All Optomech systems provide deterministic PLC integration — including Beckhoff, Siemens, and other major platforms — with documented signal maps for triggers, rejection markers, interlocks, and line stop signals. Integration does not require a line redesign.
How does the Induction Sealing Verification System (ISIVS) differ from a standard cap inspection?
ISIVS uses infrared thermal imaging — not machine vision — to detect seal quality defects (under-sealing, missing liner, partial bonding) that are invisible to visible-light cameras. It is deployed immediately after the induction sealing station and can be combined with CIS (cap inspection) on the same machine for complete closure verification.
What is a Specialised Inspection System and when do I need one?
When your packaging format doesn't match the standard bottle, cap, or label product range — such as polybags, canisters, pharmaceutical flip-off vials, or bespoke custom shapes — Optomech builds purpose-engineered systems (PBIS, CANIS, FOSIS) or fully bespoke machines. Contact us with your packaging format, line speed, and defect requirements.
What are the available model variants for each inspection system?
Each product category has multiple variants: BIS (Standard, XL, EDB); CIS (Online, Online with Liner, XL, Custom Cap); LIS (standard, 2S dual-station, IML); ISIVS (standard, Lite, combined ISIVS+CIS). Full specifications, defect coverage tables, and model comparisons are on each individual product page.
Not Sure Which System You Need?
Share your packaging format, line speed, and the defect types you need to catch. Our vision engineering team will propose the right system — with camera count, lighting approach, and PLC architecture — within days, not weeks.