01
BIS — Bottle Inspection
Bottle Inspection Systems
Surface, thread, base, and neck inspection for plastic and glass bottles at 200–400+ CPM.
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100% Inline Inspection · Made in India
Automated Machine Vision
Inspection Systemsfor Packaging Lines
Zero defects shipped. At full production speed.
Optomech designs and builds machine vision inspection systems for bottles, caps, labels, induction seals, and specialised packaging — 100% automated, non-contact, at full line speed. Engineered in Hyderabad, India since 1981.
100%
Inline Inspection
400+
Units / Minute
99.8%
Accuracy
45+
Years in India
13+
Countries Served
The Case for 100% Inspection
One defect past your line can cost far more than your entire inspection budget.
Manual visual inspection misses up to 20% of defects at production speed. Sampling programs check a fraction of a percent of output. At 300+ containers per minute, neither approach is a reliable quality system — it's a calculated gamble.
A single compromised seal, a mislabelled bottle, a defective cap. Each is invisible to manual inspection at line speed — and each carries the potential for product recall, regulatory action, and brand damage that far exceeds the cost of any automated system.
≤0.5%
of production checked by typical sampling programs
20%+
defect miss rate for manual visual inspection at speed
100%
of every unit inspected inline with Optomech systems
0
defective units that should reach the end of your line
Inspection Systems
Seven systems. Every packaging component covered.
Bottles, caps, labels, induction seals — plus FOSIS, CANIS, and PBIS for pharmaceutical specialised packaging — each with a dedicated inspection system, engineered for its specific defect profile and line speed.
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01
02
CIS — Cap & Closure Inspection
Cap & Closure Inspection Systems
Wad/liner, surfaces, tamper band, and critical dimensions — 100% closure quality at production speed.
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03
LIS — Label Inspection
Label Inspection Systems
Presence, placement, print quality, and artwork verification — across every SKU and label format.
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04
ISIVS — Induction Seal Verification
Induction Sealing Integrity Verification System
100% non-destructive thermal imaging to detect seal failures invisible to the naked eye — without opening the cap.
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05
Specialised Hub — FOSIS · CANIS · PBIS
Specialised Inspection Systems
Overview of all three specialised pharmaceutical inspection systems — flip-off seals, canisters, and polybags.
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06
FOSIS — Flip-Off Seal Inspection
Flip-Off Seal Inspection System
100% automated inspection of pharmaceutical flip-off seals at 600 caps/min. 18+ defect types. 21 CFR Part 11 compliant.
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07
CANIS — Canister Inspection
Canister Inspection System
100% inspection of silica desiccant canisters at 14,000/hr. Detects mesh breakage — prevents silica bead contamination.
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08
PBIS — Polybag Inspection
Polybag Inspection System
AI-powered 9-camera polybag inspection at 3,000 bags/hr. Detects holes, seal spread, particles, cuts. 21 CFR Part 11.
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Why Automated Inspection Works
The difference between sampling and certainty.
Most production lines still rely on periodic sampling and manual visual checks — approaches designed for lower speeds and simpler defect profiles. At modern line speeds, only 100% automated inline inspection can provide the certainty that every unit leaving your facility meets quality standards.
Optomech systems are engineered to eliminate the trade-off between catching defects and keeping production moving — with hybrid AI, deterministic PLC integration, and over 45 years of in-house engineering behind every system.
Practical Hybrid AI
Rule-based detection for known defect types combined with deep learning anomaly models for novel defects. Trained on real production images — not lab samples.
Deterministic PLC Integration
Documented signal maps for triggers, ejection, interlocks and line stop. Compatible with Beckhoff, Siemens, and all major platforms. No line redesign required.
Recipe-Based Changeovers
All camera, lighting, and algorithm parameters stored per SKU. Switch products in minutes with recipe recall — no re-teaching, no downtime.
Audit-Ready Traceability
Every inspected unit logged with defect image, timestamp, and operator trail. Exportable reports for quality audits, customer complaints, and regulatory review.
100% In-House Engineering
Optical design, mechanical fabrication, software, and commissioning — all done by Optomech's own team in Hyderabad. Local support. Faster deployment.
GMP-Ready for Pharma
21 CFR Part 11 and EU Annex 11 compliant software with audit trails, electronic signatures, and 3-level access control for regulated manufacturing environments.
How Optomech Inspection Works
Three technologies.
One precision platform.
Every Optomech inspection system is built on the same core technology stack — machine vision, AI, and thermal imaging — combined and configured differently for each packaging application.
Machine Vision
Multi-camera architectures with precision strobe-synchronised lighting, configured for each container geometry. Camera positions, lenses, and illumination wavelengths are all selected for the specific inspection task — not a generic setup applied to every line.
Artificial Intelligence & Deep Learning
A practical hybrid approach: deterministic rule-based algorithms handle known defect types at speed, while deep learning anomaly models catch novel defects that rules miss. The result is fewer false rejects and fewer escapes — simultaneously, not as a compromise.
Infrared Thermal Imaging
High-sensitivity infrared cameras capture the thermal signature of every induction seal immediately after the sealing station. Under-sealing, missing liner, and partial bonding — all invisible to visible-light cameras — are detected non-destructively, inline, at full production speed.
About Optomech Engineers
45 years of precision. Built in India.
Founded in 1981, Optomech Engineers has over 45 years of experience designing and manufacturing automated machine vision inspection systems entirely in-house in Hyderabad. Learn more about our heritage and in-house engineering philosophy.
1981
Founded in Hyderabad
45+
Years of Experience
13+
Countries Served
10K
Sq. Ft. Facility
5
Inspection System Types
100%
In-house Engineering
IIT Pedigree, Hyderabad Precision. Founded by IIT Kharagpur alumni. Led today by IIT Roorkee-trained electronics engineering. Over 45 years of precision optical and vision engineering knowledge embedded in every system we build.
Industries Served
Built for every high-speed packaging sector
Optomech vision inspection systems are deployed wherever 100% product quality is non-negotiable — from pharmaceutical injectables to FMCG beverage lines.
Pharmaceuticals
Tablet bottles, injectables, vials, sachet lines. GMP-compliant inspection with 21 CFR Part 11 and EU Annex 11 compliance.
Beverages
High-speed PET and glass bottle inspection, closure and label verification for still water, carbonated drinks, and juices.
FMCG & Food
Complete packaging line inspection for sauces, oils, condiments, and packaged foods — bottle, cap, label, and seal verification.
Nutraceuticals
Supplement bottles, powders, capsules. Induction seal integrity is critical — ISIVS provides 100% verification at full line speed.
Agrochemicals
Pesticide and herbicide bottles, cap verification, and label inspection — critical for regulatory compliance and product safety.
Personal Care
Shampoo, lotion, and cosmetic packaging — surface inspection, label accuracy, and closure integrity on high-mix lines.
Trusted Globally
Deployed on lines that can't afford to fail
Optomech vision systems run on production lines at some of the world's most recognised brands. Written customer approval required before logo display — logos to be added on launch.
Coca-Cola
Beverages
Beverages
Nestlé
FMCG / Food
FMCG / Food
Hetero Pharma
Pharmaceuticals
Pharmaceuticals
UPL
Agrochemicals
Agrochemicals
MTR Foods
FMCG / Food
FMCG / Food
Rallis India
Agrochemicals
Agrochemicals
ALPLA
Packaging
Packaging
SGD Pharma
Pharmaceuticals
Pharmaceuticals
Systems deployed in:
·
India·
USA·
Brazil·
Saudi Arabia·
UAE·
Kenya·
Vietnam·
Thailand·
Malaysia·
Taiwan·
Sri Lanka·
Myanmar·
China
Case Studies
Proven on real production lines
Results from deployed Optomech vision systems across industries.
Bottle Inspection · FMCG
Zero mis-packed bottles across 40+ SKUs on a high-mix FMCG line
A leading FMCG manufacturer needed to eliminate cross-contamination and label mix-ups across 40+ SKUs running on shared lines. The BIS XL was deployed with recipe-based changeovers and artwork verification.
100% label & artwork accuracy sustained across all SKU changeovers
Read Case Study →
Cap Inspection · Pharmaceuticals
99.8% cap inspection accuracy at 350 CPM on a pharma closure line
A pharmaceutical closure manufacturer required zero tolerance for defective wads and tamper band failures. CIS Online with Liner was configured for their specific cap geometry with hybrid AI detection.
99.8% accuracy at 350 caps/min with false rejects reduced by 60%
Read Case Study →
Induction Seal Verification · Nutraceuticals
100% induction seal verification eliminates recalls on nutraceutical line
A nutraceutical company faced recurring field complaints about compromised seals that appeared intact visually. ISIVS was deployed post-sealing station for 100% non-destructive thermal verification.
100% seal verification — zero field complaints post-deployment
Read Case Study →
Service & Support
Full lifecycle support from the same team that built your system
Full lifecycle support from installation and commissioning through operator training, IQ/OQ/PQ validation for pharma, annual maintenance contracts (AMC) with remote diagnostics, and ongoing software updates — all provided by the same engineering team that built your system.
FAQ
Common questions about Optomech Vision
Answers to the questions most commonly asked by quality managers, line engineers, and procurement teams at their first contact with Optomech.
Ask Us Directly →What does Optomech Vision do? ▾
Optomech Engineers Pvt. Ltd. designs and manufactures automated machine vision inspection systems for packaging production lines. Their systems perform 100% automated, non-contact quality inspection of bottles, caps/closures, labels, induction seals, polybags, canisters, and pharmaceutical vials — at full production line speed, without sampling or manual checking.
What types of packaging can Optomech inspect? ▾
Optomech inspection systems cover: plastic and glass bottles (BIS), plastic and metal caps/closures (CIS), labels including wrap-around, sleeve, and pressure-sensitive types (LIS), induction-sealed containers of all formats (ISIVS), polybags and sachets (PBIS), metal and plastic canisters (CANIS), and pharmaceutical vials with flip-off seals (FOSIS). Bespoke systems are also designed for non-standard packaging.
Which industries use Optomech vision systems? ▾
Optomech systems are deployed across pharmaceuticals, FMCG and food, beverages, nutraceuticals, agrochemicals, and personal care. Any industry with high-speed packaging lines requiring 100% inline quality assurance can benefit from Optomech systems.
Does Optomech use AI in its inspection systems? ▾
Yes. Optomech uses a practical hybrid AI approach: deterministic rule-based algorithms for known, repeatable defect types, combined with deep learning anomaly detection for novel or evolving defects. This combination reduces false rejects while maintaining zero-miss performance — critical for production economics.
Can Optomech systems integrate with our existing PLCs and SCADA? ▾
Yes. All Optomech systems provide deterministic PLC integration — including Beckhoff, Siemens, and other major platforms — with documented signal maps for triggers, rejection markers, interlocks, and line stop signals. SCADA and MES integration is available via OPC-UA or standard industrial protocols. No line redesign is required.
How do I get started? What information should I share? ▾
Contact our vision sales team with: your container or packaging format, line speed (containers per minute), the defects you need to detect, and — if possible — sample images or a short video of the packaging. Our team will respond with the recommended system, camera count, lighting approach, and a project timeline. Contact: Niharika at +91-8106733649 or sales@optomech.in.
What after-sales support does Optomech provide? ▾
Optomech provides full lifecycle support: installation and commissioning, IQ/OQ/PQ validation for pharma, operator and technician training, Annual Maintenance Contracts (AMC) with defined response SLAs, remote access diagnostics, AI model updates, and software upgrades. All support is provided by the same Hyderabad-based engineering team that built the system.
Get Started
Your production line deserves 100% inspection.
Share your container format, line speed, and quality challenge. Optomech's vision engineering team will propose the right system, the right cameras, and the right AI for your line — in days, not weeks.