Agrochemical Specialist · AI-Powered Vision

BIS STD+ — Bottle Inspection System for Agrochemical Bottles

Built exclusively for agrochemical HDPE blow-moulded bottle lines — the BIS STD+ delivers 100% automated inline inspection at up to 7,200 bottles per hour. Seven industrial cameras, AI-powered deep learning, and a pneumatic rejection system ensure every defective bottle is caught and removed before it reaches your customer.

⚡ 7,200 bph 📷 7 Industrial Cameras 🤖 AI Deep Learning ✅ 21 CFR Part 11 🌿 Agrochemical Specialist
7,200
Bottles / Hour
Max Throughput
7
Industrial Cameras
Full Coverage
25+
Defect Types
Detected
100%
Inline Inspection
Zero Sampling
Agrochemical HDPE bottles moving through inline bottle inspection system
Agrochemical HDPE blow-moulded bottles require 100% visual inspection — manual checking cannot keep pace with modern production lines.
The Agrochemical Challenge

Defective bottles in agrochemical packaging are a liability you cannot afford

Agrochemical HDPE bottles must withstand chemical exposure, maintain seal integrity, and carry accurate labels. A single batch with flash, incomplete blowing, or thin walls can result in leaks, regulatory penalties, and serious brand damage.

  • 🧪

    Chemical compatibility demands perfection

    Agrochemical contents are corrosive and hazardous. Thin walls, pin holes, or incomplete blowing compromise container integrity and create safety risks in the field.

  • ⚡

    High-speed lines outpace manual inspection

    At 7,000+ bph, manual sorting misses defects that only become visible under controlled lighting and camera magnification — the exact conditions BIS STD+ provides.

  • 🔍

    Mould-cavity defects repeat across every cycle

    A damaged blow-mould cavity generates the same defect in every bottle it produces. BIS STD+ identifies the source and signals ejection before entire batches are affected.

  • 📊

    Data-driven quality for export and compliance

    Full traceability reports, shift-wise defect logs and Excel exports satisfy buyer quality requirements and support regulatory compliance without manual data entry.

Optomech BIS STD+ Agrochemical Bottle Inspection Machine — front view with enclosed inspection chamber
Hardware Overview

Purpose-built for the rigours of agrochemical bottle lines

The BIS STD+ is a fully enclosed, self-contained inspection machine that integrates directly onto your existing blow-moulding conveyor line — no special infrastructure required.

  • ✔ 7 high-resolution industrial cameras with precision machine vision lenses — one per inspection zone
  • ✔ Dedicated LED illumination system for each camera — optimised lighting per zone for maximum defect contrast
  • ✔ Fully enclosed inspection chamber with external light shielding and operator access doors
  • ✔ Belt conveyor with 100 mm belt width — handles bottles up to 140mm tall and 100mm in diameter
  • ✔ 21" industrial touchscreen HMI — real-time inspection images and defect statistics on one screen
  • ✔ Embedded PLC with photo sensor for bottle detection and encoder for synchronised inspection tracking
  • ✔ Pneumatic rejection system with ejection verification sensor — defective bottles are automatically removed
  • ✔ UPS for control systems and safety door interlocks with tower light indication
Capabilities

Everything you need for zero-defect agrochemical bottle output

From AI-powered detection to one-touch recipe changeover — every feature is designed to maximise uptime and minimise the operator burden on your production floor.

🤖

AI-Powered Deep Learning

Advanced neural networks detect micro-level defects with minimal false rejects. The system adapts in real time to changing bottle conditions — colour shifts, material batch changes, mould wear.

📱

Live 21" Touchscreen Dashboard

Real-time inspection images, defect frequency statistics, and trend charts are displayed on the HMI at all times. Operators see exactly what the cameras see — instantly.

🎯

Operator-Tunable Tolerances

Every defect parameter has an individually adjustable tolerance limit per recipe. Set sensitivity for each bottle SKU and store it for instant retrieval at the next production run.

💾

Recipe Database & Quick Changeover

Save unlimited bottle-specific inspection settings. One-touch recipe selection means format changeover takes seconds, not hours — critical for multi-SKU agrochemical lines.

📊

Data Logging & Excel Export

All inspection data, defect images, batch statistics, and rejection logs are stored with complete traceability. Reports export to Excel for QA documentation and customer compliance.

🔧

Secure Remote Support

Optomech engineers can access the system remotely for fast diagnostics, recipe updates, software optimisation, and troubleshooting — minimising downtime without waiting for an on-site visit.

Defect Detection

4 zones. 25+ defect types. Nothing passes.

The BIS STD+ inspects every agrochemical HDPE bottle through four dedicated zones — top sealing surface, outer sidewall, container base, and inside the bottle — each with purpose-built illumination and camera optics.

Dark spot defect inside agrochemical HDPE bottle — detected by BIS STD+ inside camera
Dark Spot — Inside
Burn spots on agrochemical bottle sidewall — detected by BIS STD+ sidewall camera
Burn Spots — Sidewall
Colour shade variation on agrochemical HDPE bottle — detected by BIS STD+
Colour Variation — Sidewall
Flash and extra material defect on agrochemical bottle — detected by BIS STD+
Flash / Extra Material
Incomplete blowing defect in agrochemical bottle — BIS STD+ base camera detection
Incomplete Blowing — Base
Black spots on agrochemical HDPE bottle — detected by BIS STD+ vision system
Black Spots — Sidewall
Inspection Zone Defects Detected
🔵 Top Sealing Surface
Black Spots Flashes & Extra Material Under / Short Moulding Ovality Diameter Variation
🟢 Outer Sidewall
Bottle Shape Variation Incomplete Blowing Colour Shade Variation Black Spots Burn Spots Short Moulding Extra Material Holes Thin Wall Stability Thread Damage Racket Damage Vertical Flashes
🟡 Container Base
Incomplete Blowing Black Spots
🔴 Inside the Bottle
Dark Spots Contamination Transparency Variation Pin Hole
Software & Compliance

Smart software. Full traceability. 21 CFR Part 11 compliant.

21 CFR Part 11 GMP Ready Excel Export Remote Access OEE Metrics
  • ✔ Real-time inspection images on 21" HMI — every defect visible as it happens
  • ✔ Defect frequency & statistics displayed clearly for shift-by-shift monitoring
  • ✔ Operator-defined tolerance limits for each defect parameter — tuned per bottle SKU
  • ✔ Recipe database — save and instantly recall settings for every bottle format
  • ✔ All measurement reports stored for complete traceability and regulatory recall
  • ✔ Reports exportable to Excel — share batch data with buyers and quality teams instantly
  • ✔ Automatic rejection signal triggers pneumatic ejector — no operator intervention needed
  • ✔ Secure remote access for fast diagnostics, software updates, and performance optimisation
BIS STD+ software inspection screen — showing real-time defect detection on agrochemical bottles
See It in Action

BIS STD+ — Agrochemical Bottle Inspection System in Operation

Watch the BIS STD+ running on a live agrochemical bottle production line — detecting defects in real time, rejecting bad bottles automatically, and displaying inspection data on the HMI.

🎬 Optomech BIS STD+ — 100% Inline Inspection for Agrochemical Blow-Moulded Bottles
Technical Specifications

BIS STD+ Specifications

Designed and manufactured at Optomech's facility in Hyderabad, India — specifications are subject to modification in the interest of product development.

Parameter Specification
Model Bottle Inspection System — BIS STD+
Application Agrochemical HDPE injection blow-moulded bottles
Inspection Speed Up to 7,200 bottles per hour
Bottle Height (max) 140 mm
Bottle Diameter / Depth (max) 100 mm
Number of Cameras 7 high-resolution industrial cameras with machine vision lenses
Illumination Dedicated LED system per camera / inspection zone
Inspection Zones Top sealing surface · Outer sidewall · Container base · Inside bottle
Conveyor Belt conveyor — 100 mm belt width
HMI 21" industrial touchscreen
Control System Embedded PLC with encoder & photo sensor
Rejection System Pneumatic with ejection verification sensor
Power Backup UPS for control systems
Safety Safety door interlocks with tower light indication
Enclosure Fully enclosed inspection chamber with external light shielding
Software Compliance 21 CFR Part 11 compliant
Data Export Microsoft Excel (.xlsx) — batch reports, defect logs, images
Remote Access Secure remote diagnostics and support
Manufactured by Optomech Engineers Pvt. Ltd., Hyderabad, India
📄 Free Technical Brochure

Get the full BIS STD+ product brochure

Download the complete technical brochure with hardware specifications, defect images, inspection zone details, and system dimensions — in a shareable PDF format.

FAQ

Frequently Asked Questions

Everything you need to know about the BIS STD+ agrochemical bottle inspection system.

The BIS STD+ is a dedicated bottle inspection system engineered specifically for agrochemical HDPE blow-moulded bottles — pesticide, herbicide, and fertiliser packaging. While the BIS-XL is designed for pharmaceutical tablet containers with a full multi-camera pharma-grade setup, the BIS STD+ is optimised for the agrochemical industry with 7 cameras, AI-powered defect detection, and a throughput of up to 7,200 bottles per hour.
The BIS STD+ detects 25+ defect types across 4 zones: Top sealing surface (black spots, flashes, ovality, under-moulding, diameter variation), outer sidewall (bottle shape variation, incomplete blowing, colour shade variation, black spots, burn spots, short moulding, extra material, holes, thin wall, stability, thread damage, racket damage, vertical flashes), container base (incomplete blowing, black spots), and inside the bottle (dark spots, contamination, transparency variation, pin holes).
The BIS STD+ inspects up to 7,200 bottles per hour and handles bottles up to 140mm in height and 100mm in diameter/depth — covering the full range of standard agrochemical HDPE packaging formats.
Yes. The BIS STD+ is powered by advanced deep learning AI that detects micro-level defects with minimal false rejects and adapts in real time to changing bottle conditions — including colour variation, material batch changes, and mould wear patterns common in agrochemical HDPE production.
Yes. The BIS STD+ software is compliant with 21 CFR Part 11, with full audit trail, operator-defined tolerance limits per recipe, and exportable batch reports. All inspection data and captured images are stored for complete traceability.
Yes. The BIS STD+ mounts inline on the blow-moulding output conveyor. It uses an embedded PLC with a pneumatic rejection system, an encoder for synchronised tracking, and a photo sensor for bottle detection. No significant line redesign is required in most installations. Remote support is available for fast commissioning and ongoing diagnostics.
Optomech provides installation and commissioning, operator training, and ongoing after-sales support from its Hyderabad facility. Secure remote access enables fast diagnostics, recipe updates, and software upgrades. On-site service is available across India. Optomech has been manufacturing and servicing vision inspection equipment since 1981.
Get in Touch

Ready to eliminate defects from your agrochemical bottle line?

Talk to our application engineers to discuss your specific bottle format, line speed, and defect requirements. We'll recommend the right configuration and arrange a live demonstration.

✉ Email Us — sales@optomech.in 💬 WhatsApp Us

Optomech Engineers Pvt. Ltd. · 3A Type II, IE Kukatpally, Hyderabad – 500072
+91-8106733649 · sales@optomech.in · www.optomech.in