Bottle Inspection System
Advanced bottle inspection systems with an outstanding inspection performance
Download the Brochure
HIGH-END BOTTLE INSPECTION SYSTEM WITH AN OUTSTANDING INSPECTION PERFORMANCE
- Bottle Inspection Systems are crucial during the manufacturing process, as a number of defects can arise due to unavoidable conditions such as temperature variations, raw material defects, and contamination.
- Customers today are more demanding and have zero tolerance for defective products, making it essential for bottle manufacturing companies to inspect 100% of their products. Traditional methods of manual checking and sorting are no longer feasible.
- The BIS-XL is a high-performance system that performs 100% inspection and sorting of bottles for all possible defects automatically, ensuring peace of mind for manufacturers and their customers. Optomech Engineers is an established manufacturer of a wide range of products, including Bottle Inspection Systems, Closure Inspection Systems, Label Inspection Systems, and Induction Sealing Integrity Verification Systems.
- Founded in Hyderabad, India, in 1981, Optomech has over 37 years of experience in the successful development, manufacturing, servicing, and marketing of products involving vision technology for quality inspection.
- We are closely oriented towards the needs of the market and are one of the leading providers of vision technologies for quality inspection. Renowned companies place their trust in the solutions and services provided by Optomech.
Salient Features
Better Speed, Security and Accuracy
High speed, machine vision cameras, precision optics and customised lighting coupled with state of the art 21 CFR Part 11 compliant software provide security, accuracy and repeatability.
Each bottle is inspected for multiple defects
Each bottle is inspected for defects like spots, material inclusions, color smears, color shade variations, flashes, ovality, diameter variations, holes and transparency.
System Changeover for Faster Inspection
System changes over quickly to inspect new products. Changeover involves simply selecting the required product from the system library using the touch screen.
Role-based 3 Level Access
3 Level access control for ‘User’, ‘Supervisor’ and ‘Administrator’ through separate passwords.
Easy to Define Tolerances Level
Easy to define tolerances allow the user to decide which bottles need to be accepted or rejected.
Full Visual Defect Detection
Large monitor displays the image of the bottles as they are passing through the system.
HARDWARE FOR ADVANCED BOTTLE INSPECTION SYSTEMS
-
- Vision system consists of a number of high speed machine vision
cameras, high resolution optics and custom designed
lighting.
- Vision system consists of a number of high speed machine vision
-
- Bottles are transported through the system with the help of
two conveyors.
- Bottles are transported through the system with the help of
-
- Ergonomically designed enclosure with alarm and door
interlocks to prevent accidental opening during process.
- Ergonomically designed enclosure with alarm and door
-
- Data processing unit with 21“ touch screen monitor.
-
- Pneumatic ejection mechanism to eject the rejected
bottles.
- Pneumatic ejection mechanism to eject the rejected
PROCESS FOR ADVANCED BOTTLE INSPECTION SYSTEMS
-
- Bottles are picked-up from the blow molding
machine’s conveyor by a clamp conveyor provided
in the Bottle Inspection Systems.
- Bottles are picked-up from the blow molding
-
- From the clamp conveyor the bottles are transferred
to the flat belt conveyor.
- From the clamp conveyor the bottles are transferred
-
- As the bottles pass through the system the high
speed camera capture images of the bottles from all
directions, the images are processed in realtime to
detect the defective bottles.
- As the bottles pass through the system the high
-
- Defective bottles are ejected from the system with
the help of the pneumatic ejection mechanism.
- Defective bottles are ejected from the system with
INSPECTION FOR ADVANCED BOTTLE INSPECTION SYSTEMS
-
- Large monitor displays the images of the bottles as they
are passing through the system.
- Large monitor displays the images of the bottles as they
-
- Results of the last 100 bottles are displayed onscreen.
INSPECTION RESULTS
Inspection results are stored in the data base product wise
Detailed statistical reports can be generated and viewed in excel
Reporting
Result
Typical Defects
- Bottle shape variation
- Incomplete blowing
- Color Shade Variation
- Black spots
- Flashes, Extra material
- Under/Short moulding
- Contamination
- Burn spots
- Coving .
- Short molding
- Extra material
- Ovality
- Diameter variation
- Transparency
- Ovality
- Holes
- Thin wall
- Pin Hole
- Incomplete blowing
- Black spots
- Thread Damage
- Contamination
- Black spots
- Incomplete blowing
- Dark spots
- Mateial Insert
High performance Bottle Inspection Machine
High-resolution inspection for complex bottle geometries, shapes, colors and material as well as transparent, opaque, shiny or matte bottles
Trusted by the thousands of companies
High performance online system for checking the visual defects in plastic bottles.
Need Help ? Get In Touch
Optomech’s Multiple camera advanced software allows the complete bottle to be inspected while virtually eliminating false rejects. provide all round inspection of top sealing surface.
Our Location
3A, Type II, I. E., Kukatpally,
Prashanti Nagar, Hyderabad
Let’s Talk
Phone: +91 903 2364 140,
+91 630 4432 763
Drop A Line
sales@optomech.in
Working Hours
Mon-Sat: 9:00AM – 5:30PM